Specifications of Precision Steel Tubes
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High Precision Tubes |
Specifications |
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Schedule |
SCH5, SCH10, SCH20, SCH30, SCH40, STD, SCH60, SCH80, SCH100, SCH120, SCH140, SCH160, XS, XXS |
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Standard |
ASME/ANSI B16.11, MSS-SP-97, MSS-SP-79, JIS B2316, BS 3799 |
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Tubes Size |
1/2″OD TO 8″OD |
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Type |
Seamless/ erw/ welded/semi welded in round, square, rectangular, coil form, u shape and hydraulic. Tubes |
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Grades |
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Stainless Steel |
ASTM / ASME 201, 202, 301, 304, 304L, 310, 310S, 316L, 316TI, 317, 317L, 321, 347, 409, 409M, 409L, 410, 410S, 420, 430, 431, 441, 444, 446, 17.4PH, 904L |
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Super Duplex Steel |
S32750 |
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Duplex Steel |
ASTM / ASME SA 790 UNS NO S 31803 , S 32205 , S 32550 , S 32750 , S 32760. |
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Carbon Steel |
ASTM / ASME A 335 GRP 1 , P 5 , P 9 , P 11 , P 12 , P 22 , P 23 , P 91 |
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Alloys Steel |
ASTM / ASME A 691 GRP1 CR , 1 1/4 CR , 2 1/4 CR , 5 CR , 9CR , 91. |
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Nickel Alloys |
Nickel Alloys 200, Nickel Alloys 201 |
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Titanium |
Grade 1, Grade 4, Grade 5(Ti 6Al-4V), Grade 6(Ti 5Al-2.5Sn), Grade 7, Grade 11, Grade 12, 8Ai-1Mo-1V, Grade 9(3Al-2.5V), 6Al-6V-25n, 6Al-2Sn-4Zr-2Mo, 6Al-7Nb, Grade 23(Ti 6AL-4V ELI), Grade 5 ELI |
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Inconel |
Inconel 600, Inconel 601, Inconel 625, Inconel 625LCF, Inconel 686, Inconel 718, Inconel 800, Inconel 825, Inconel X-750 , Inconel 690, Inconel 602, Inconel 617, Inconel 925, Inconel A-289, Inconel AL-6XN, AL-904L |
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Hastelloy |
Hastelloy C-22, Hastelloy C-276, Hastelloy C-2000, Hastelloy C-4, Hastelloy X, Hastelloy B, Hastelloy N, Hastelloy G |
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Molybdenum |
ASTM / ASME A 182 GR F 5, F 9 , F 11 , F 12 , F 22 , F 91, ASTM B387, Ferro Molybdenum |
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Cobalt |
Cobalt HS-6, Cobalt HS-4, Cobalt HS-25, Sterlite Grade 1, Sterlite Grade 6, Sterlite Grade 12, Sterlite Grade 21 |
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Niobium |
ASTM B394, R04200 R04210 |
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Nimonic |
Nimonic75, Nimonic80, Nimonic85, Nimonic90, Nimonic263, etc |
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Tungsten |
W1 WAl1, W61, etc, Carbonide Tungsten, Copper Tungsten, Nickel Tungsten |
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Nichrome |
Nichrome90, Nichrome80, Nichrome80A, Nichrome RW80, Nichrome75, etc |
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Magnesium |
Magnesium AL017100, AL017140, AL017150, AL017160, AL017200, AL017210, AL017250, etc. |
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Tantalum |
Tantalum – Grade 1. |
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Monel |
Monel 400, Monel k500 |
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MU-METAL |
MU-METAL |
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Zirconium |
Zirconium 702, Zirconium 705,Zirconium 705, Zirconium-2, Zirconium-4 |
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Beryllium Copper |
Alloy 25 UNSC17200 |
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Aluminium |
1050,1100, 2017, 7150, 7178, 7575, 2050, 7085, 2011 A92011, 2014A A92014, 2024 A92024, 2219, 5052 A95052, 5083 A95083, 5754, 6061 A96061 A86061, 6063, 6082 A96082, 7071 7020, 7050 A97050, 7075 A97075 A87075, 7175 |
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Copper Alloys |
C 11000, C 10200, C 12200, C 51100, C 51000, C 51900, C 52000, C 52100, C 74500, C 75700, C 75400, C 76400, C 77000, C 21000, C 22000, C 23000, C 24000, C 26000, C 26800, C 27000, C 27200, C 28000 |
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Precision Steel Pipe Features
a. You can get a smaller diameter with precision steel pipe
b. High precision pipe accept small quantity for MOQ.
c. The pipes with cold drawn processes has high precision and good surface finish.
d. The transverse area of the steel pipe is more complicated.
e. Performance is superior, with higher density.
Application of Precision Steel Tubing
The internal and external diameter could control within +/- 0.01 mm. In the guarantee of anti-bending strength and torque strength same, the weight of precision pipe is lighter. It can be widely used in manufacturing precision machinery parts and engineering structure, and also commonly used to produce various kinds of conventional weapons, barrel, shells, bearing and so on.
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Size Range |
6NB to 1200NB IN |
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Pipe Type |
Round, Square, Rectangle, Coil, "U" Shape, Hydraulic & Honed Tubes |
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Schedule |
SCH. 5, 10, 20, 30, 40, 60, 80, 100, 120, 140, 160, XXS. |
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Tube Range |
1/2" OD - 12" OD, Guage: 25 SWG - 10 SWG |
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Tube Type |
Round, Square, Rectangle, Coil, "U" Shape, Hydraulic & Honed Tubes |
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Length |
Single Random, Double Random & Cut Length |
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End |
Plain End, Beveled End |
High Precision Tubes Technical Properties
High precision Tubes are produced as per ASTM A519, JIS G3445, EN10305-1, EN10305-4, DIN2391, GOST8734, ISO3074|
Nominal size |
Nominal Wall Thickness (mm) |
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DN |
SCH |
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12.70 |
1.0, 1.2, 1.6, 2.0 |
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13.50 |
1.0,1.2 |
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16.00 |
1.0,1.2 |
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17.20 |
1.0,1.2,1.6 |
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19.00 |
1.0,1.2,1.6 |
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20.00 |
1.0,1.2,1.6 |
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21.30 |
1.0,1.2,1.67 |
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22.00 |
1.0,1.2,1.6,2.0 |
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25.40 |
1.0,1.2,1.6,2.0 |
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26.90 |
1.0,1.2,1.6,2.0 |
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28.50 |
1.0,1.2,1.6,2.0 |
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30.00 |
1.0,1.2,1.6,2.0 |
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31.80 |
1.0,1.2,1.6,2.0 |
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33.70 |
1.0,1.2,1.6,2.0 |
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38.00 |
1.0,1.2,1.6,2.0 |
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42.40 |
1.0,1.2,1.6,2.0 |
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44.50 |
1.0,1.2,1.6,2.0 |
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48.30 |
1.0,1.2,1.6,2.0 |
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51.00 |
51.00 |
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Outside Diameter (mm) / |
SCH |
SCH |
SCH |
STD |
SCH |
SCH |
XS |
SCH |
SCH |
SCH |
SCH |
SCH |
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457 |
6.35 |
7.92 |
11.13 |
9.53 |
14.27 |
19.05 |
12.70 |
23.88 |
29.36 |
34.93 |
39.67 |
45.24 |
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508 |
6.35 |
9.53 |
12.70 |
9.53 |
15.09 |
20.62 |
12.70 |
26.19 |
32.54 |
38.10 |
44.45 |
50.01 |
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559 |
6.35 |
9.53 |
12.70 |
9.53 |
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22.23 |
12.70 |
28.58 |
34.93 |
41.28 |
47.63 |
53.98 |
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610 |
6.35 |
9.53 |
14.27 |
9.53 |
17.48 |
24.61 |
12.70 |
30.96 |
38.39 |
46.02 |
52.37 |
59.54 |
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660 |
7.92 |
12.70 |
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9.53 |
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12.70 |
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711 |
7.92 |
12.70 |
15.88 |
9.53 |
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12.70 |
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762 |
7.92 |
12.70 |
15.88 |
9.53 |
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12.70 |
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The cold-die reduction process:
Each pass reduces wall by 15-30%:
Pass 1: 25% reduction → closer tolerance
Pass 2: 20% reduction → tighter
Pass 3: 15% reduction → final tolerance
Why multiple passes:
(1) Single pass over-reduces, causes splits
(2) Intermediate anneals restore ductility
(3) Each pass corrects previous variation
Laser measurement feedback:
Laser measurement after each pass adjusts die automatically.
Result: ±0.03mm = 0.3% of 10mm wall
Cold-rolled (Pilger):
(1) Uses rotating dies — like rolling pin
(2) Smoother ID surface
(3) For long lengths
Cold-drawn:
(1) Pulls through stationary die
(2) Better for thick walls
(3) More common for precision
Both achieve same tolerances.
Choice depends on: length, wall thickness, surface finish required.
Residual stress from cold work:
Drawing leaves bending moment in tube:
M = E × I / R (curvature)
Straightening method:
(1) First pass: coarse correction — removes 80% bend
(2) Second pass: fine correction — removes remaining 15%
(3) Third pass: stress equalization — removes 5%
Each pass: rotates 90° for uniform correction.
Result: ≤0.5mm/m straightness achievable.
Technical limit:
Die angle (α) limits reduction:
α = 12-20° typical
Minimum wall = previous wall × (1 - reduction%)
For 10mm → 8mm: Easy
For 1mm → 0.8mm: Difficult
Practical minimum:
Seamless: 0.5mm
Welded: 0.8mm (weld limits)
Below: requires specialized processes.
Strain hardening mechanism:
Cold work % = (A₀ - A₁) / A₀ × 100%
Each 1% cold work: +~5-10 MPa yield
Example: 20% cold work = +100-200 MPa
Trade-off:
Higher yield → lower elongation
Elongation drops ~1% per 5% cold work
Solution: intermediate annealing restores ductility
Process: 680-720°C, 30 min, argon atmosphere
Oxygen causes scale:
Air anneal = blue/black oxide = Ra ruined
Argon benefits:
(1) Prevents oxidation → no scale
(2) Faster heat transfer = uniform temp
(3) Reduces decarburization
Process:
Tube enters furnace → argon purge → heat → cool → argon flow maintained
Result: Ra 0.2-0.4μm achievable